Services & Capabilities

A process that combines two or more components into a composite piece.

An automated cutting process that uses CAD/CAM programs that are interpreted by CNC machines for production.

The production of a custom foam piece from a block of foam that uses a special saw and a pattern.

The fabrication of foam into an ‘egg crate’ design which can vary from waves to sharp points.

• Convoluting

The process of changing the shape or size of foam through the use of compressive applied force or heat.

• 3D Compression cutting

The process of applying a thermoplastic adhesive, usually with a glue gun, spray gun or roller that has a continuous heating element, for the purpose of boding surfaces together.

The use of a high-temperature wire to cut intricate designs or parts from foam.

The process of bonding layers of foam or foam and other materials together.

Slitting is the process of cutting a rectangular foam block into sheets of foam. Peeling is the process of cutting a cylinder of foam into thin sheets.

The process of using a high velocity & high pressure stream of water to cut materials.

• Water Jet Cutting System used for the 6 lb. PE

The process of ‘stamping out’ foam pieces, like a cookie cutter, to produce uniform pieces for large production runs.

The application of an adhesive which forms a bond when pressure is applied allowing a layer of foam to adhere to another layer of foam or material.

• PSA application